Working principle of ultrasonic sewing machine what are its advantages

Sep 30, 2021 Leave a message

Except that 1 ~ 2 people are required to feed and receive the finished products, the other steps of the ultrasonic sewing machine are all automated to reduce the labor intensity and improve the work efficiency; The production speed and product size can be adjusted within a certain range.

The multi-functional full-automatic non-woven bag making machine is operated by touch screen, equipped with industrial control devices such as step-by-step length fixing, photoelectric tracking (accurate and stable operation), automatic counting (counting alarm can be set), automatic punching and so on; At the same time, in order to further realize the effect of energy conservation and environmental protection, a residual material recovery device is installed to automatically collect the waste generated in the production process, so as to facilitate secondary utilization.

working principle

Ultrasonic welding is a high-tech technology for welding thermoplastic products. All kinds of thermoplastic rubber parts can be treated by ultrasonic welding without adding solvent, adhesive or other auxiliary products. The utility model has the advantages of increasing multiple productivity, reducing cost, improving product quality and safe production. The power regulation is more precise and the resolution is higher, which can meet the products of various shapes and achieve the purpose of not damaging the products. The ultrasonic transducer is made of high-quality raw materials and precision processed to give perfect play to the ultrasonic air flow at every point.

1. The working principle is to use the high-frequency oscillation to transmit the sound wave from the welding head to the welding surface of the working object, instantly make the molecules of the working object rub and reach the plastic melting point, so as to complete the rapid dissolution of solid materials and complete the welding. Its joint strength is close to a whole piece of continuous material. As long as the joint surface of the product is designed to match, there is absolutely no problem with complete sealing.

2. Using special alloy steel to make flower wheel mould, various complex flower patterns can be developed according to customer needs; The welding head is wear-resistant and has a long service life. The assembly and disassembly of the pattern is convenient and easy. The eccentric core adjustment is flexible, fast and high levelness.

Compared with traditional needle suture, ultrasonic suture has the following advantages:

1. Ultrasonic welding can avoid the use of needles and threads, save the trouble of changing needles and threads frequently, and there is no broken thread joint of traditional suture. It can also cut and seal textiles neatly and locally. Sewing also plays a decorative role, with strong adhesion, waterproof effect, clear embossing, three-dimensional relief effect on the surface, fast working speed, good product effect and high-grade beauty; The quality is guaranteed.

2. Using ultrasonic and special steel wheel processing, the sealing edge will not crack, damage the cloth edge, and there is no burr and crimping.

3. Preheating is not required during manufacturing and can be operated continuously.

4. It is easy to operate. It is not much different from the operation method of traditional sewing machine. Ordinary sewing workers can operate it.

5. Low cost, 5-6 times faster than traditional machines and high efficiency.