The unique structure of stator and rotor produces super shear force, which can reduce the size of liquid drop rapidly under vacuum or pressure conditions, making the emulsion more stable and even. It provides a full range of products from small-scale trial to medium-scale trial to large-scale production, which can meet different installation conditions and non-standard requirements.
working principle
High shear dispersion emulsification is to distribute one or more phases into another continuous phase efficiently, quickly and uniformly, but in general, each phase is immiscible. Because of the high tangent speed and the strong kinetic energy brought by the high-frequency mechanical effect of the high-speed rotation of the rotor, the materials in the narrow gap between the stator and the rotor are subject to strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and turbulence, so that the immiscible solid phase, liquid phase and gas phase are under the joint action of the corresponding mature process and appropriate additives It can disperse and emulsify uniformly and finely in an instant, and get stable high-quality products after high-frequency cycling.
Equipment introduction
Laboratory pilot plant, large capacity 30L. Be able to complete production simulation from small test to industrialization, and provide basis for inspection of production process and selection of large-scale production equipment.
Equipment features
A variety of process requirements can be achieved by simply changing the working head. The whole machine has integrated control, frequency control, speed display, electric lifting or manual lifting and other functions.
Applicable process
The process of high-efficiency mixing, dispersion, homogenization, emulsification, strong mixing, solid-liquid dispersion and so on.
Configuration and main parameters of SA60 pilot emulsifier:
Motor Power：750W（Imported from Germany） | Speed：300-6000rpm（Digital display） |
Capacity(H₂O)：5-30L | Voltage：220V,50HZ |
Weight：35kg | Linear velocity：27m/s |
Max viscosity：5000cp | Material：SS316L |
Material of shift：PTFE | Horn：60F（ dia 60mm） |
Working Enviro：5-40℃ | relative humidity：80% |
Motor protection level：IP55 | Frequency converter：（have） |
Overload protect：yes | Batch processing |
Insulation class: F | Size：500×400×910 |
Wooden Case |
Note: the original imported motor from Germany meets the requirements of high speed and long time stable operation.
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