For many textile industry customers, ultrasonic energy is an important tool for the forming and processing of fabric and film materials. One of the most significant changes brought by ultrasound to the textile industry is to replace the traditional sewing method with "seamless" ultrasonic sewing process. Ultrasonic welding technology has good fusion effect on non-woven fabric, synthetic fiber and chemical fiber. It can also be used for embossing, cutting, hollowing, edge pressing, gilding, binding, sewing and other processes on textiles, which is very suitable for textile industry. Zysonic is a professional ultrasonic equipment manufacturer with nearly ten years of experience in the textile industry. We have the ability to meet any challenges and provide the most effective industrial solutions. We will work with our customers to find the best production process and equipment from the initial production plan.
Ultrasonic suitable materials and processing advantages: those suitable for ultrasonic processing include 100% synthetic fibers, such as nylon, polyester, polypropylene, some polyethylene, improved acrylic resin, some vinyl compounds, carbamate compounds, film, copper plate paper, etc. It also includes synthetic fibers mixed with 35-50% non synthetic fibers. Advantages of ultrasonic application in textile industry: fast, economic, high sewing strength; no need to use auxiliary materials (such as nails, viscose, paper clips, etc.); ensure consistent effect in the whole production process; no need to spend time preheating and recovery, and no cost to maintain temperature; independent cutting and sewing, no burr; no pollution, no need to use with Toxic viscose and solvents; no pinholes at the seams to prevent penetration of chemicals, pathogens and small harmful particles.
Conventional ultrasonic technology in the textile field: ① ultrasonic heat sealing or "sewing": this technology can be used to form continuous seams, such as production of protective clothing, shutters, etc., or for processing immersion welding similar to button holes, collar braces, ties, etc. Single machine "sewing" equipment or standard ultrasonic welding machine can realize this process. ② Welding and lamination of rotary drum: zysonic has developed the technology of bonding and lamination of multiple wide mesh textile or non-woven synthetic fiber materials with ultrasonic rotary drum. The process is to pass the multi-layer fiber material through the rotary printing cylinder and a row of welding heads to form a mesh pattern with sufficient width. This method can be processed into unique fabric which can not be realized by other bonding methods without any chemical adhesive and other auxiliary materials. Bedspreads, mattresses and disposable medical supplies can be processed by this method. ③ Ultrasonic cutting: compared with other methods, ultrasonic cutting can form smooth, long-lasting and neat edges, and will not cause discoloration of the fabric. Ultrasound can cut and sew at the same time, which prevents the formation of knitting or textile materials out of line. At the same time, there is taper at the seam edge to avoid pilling. The application of ultrasonic cutting includes cutting carpet, strip, clothing label, curtain, diagonal material and industrial woven belt.
Ultrasonic textile welding technology: ultrasonic non-woven fabric welding machine is an efficient sewing and embossing equipment, which is mainly used for the seam edge, fusion, fusion cutting and embossing of synthetic fiber fabric. The processed products have the characteristics of good water tightness, high production efficiency, no need of needle and thread accessories, smooth fusion section without burr, good hand feeling, etc. We specialized in providing ultrasonic lace sewing machine, ultrasonic non-woven handbag welding machine, ultrasonic surgical clothing edge pressing machine, ultrasonic non-woven mask spot welder, ultrasonic non-woven lace embossing machine, etc. Applicable materials: chemical synthetic fiber cloth, or chemical fiber blended fabric, chemical film (more than 30%) can be processed into the required products, such as nylon cloth, needle and thread fabric, non-woven fabric, t / R cloth, thermoplastic film and plastic sheet, polyester cloth, multilayer cloth, and various kinds of laminating coated film paper. Application scope: leather lace, pajamas, underwear, pillowcase, suit cover, bed and quilt cover, skirt, headdress, hairpin ornament, ribbon strip, gift packaging belt, hotel supplies, cloth, mouth cloth, chopstick cover, seat cover, coaster, curtain, raincoat, PVE handbag, umbrella, food packaging bag, tent, shoe and hat products, disposable surgical clothing, medical mask, surgical cap Medical eye mask, craft ornament, Christmas ornament, wedding dress ornament, environmental shopping bag and non-woven textile processing.