High energy ultrasound has unique acoustic effect. When ultrasonic vibration is introduced in the solidification process of metal, the solidification structure changes from coarse columnar crystal to uniform fine equiaxed crystal, and the macro and micro segregation of metal are improved. It is generally believed that high-energy ultrasonic is used in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting, etc
The main applications of ultrasonic aluminum melt treatment system are as follows
1. High strength aluminum alloy and magnesium alloy casting;
2. Production of aluminum and magnesium alloy bars and plates;
3. Crystallization degassing of various alloy materials, motor rotors, etc;
4. All kinds of metal matrix composite materials, high strength aluminum alloy piston casting;
5. High intensity ultrasound, ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting.
Product parameters of ultrasonic aluminum melt treatment system for Jiayin industry:
6. Stable operation at 550 ℃ - 750 ℃
7. CNC intelligent driving power supply
8. Ultrasonic frequency: 20KHz
9. Power: 3000W
After the metal is melted, only the emitter is inserted into the molten metal to emit ultrasonic wave to the molten metal. The flange at the front end of the vibration system housing is used for fixing. Because the ultrasonic vibration system has no moving parts and stressed parts, there are no special requirements for fixing. The treated melt is stored in specific containers, such as crucible, melting furnace and crystallizing furnace. The tool head is inserted into the molten metal to emit ultrasonic wave. We can also control the intensity of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator and the time of ultrasonic action. Due to the different characteristics and requirements of various metal materials, the effect and influence of ultrasonic wave are also different. According to the performance requirements of specific metals of users, the balance point between ultrasonic strength and actual effect can only be found through repeated tests, so as to formulate the treatment process.
The equipment does not change the customer's existing production equipment and process flow, installation and operation is also very convenient. High energy (high power) ultrasonic metal melt treatment system works in metal ultrasonic treatment, ultrasonic metal processing, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and so on.
Hot Tags: industrial ultrasonic aluminum melt treatment equipment, China industrial ultrasonic aluminum melt treatment equipment suppliers, manufacturers, factory
