Industrial ultrasonic nano dispersion treatment system uses physical technology to produce a series of conditions close to the extreme in the medium of chemical reaction. This energy can not only stimulate or promote many chemical reactions, speed up chemical reactions, but also change the direction of chemical reactions and produce some effects. Sonochemistry can be applied to almost all chemical reactions, such as extraction and separation, synthesis and degradation, biodiesel production, microbial control, degradation of toxic organic pollutants, biodegradation, cell crushing, dispersion and agglomeration, etc.
Principle of industrial ultrasonic nano dispersion treatment system
Ultrasonic is composed of three parts: ultrasonic vibration parts, ultrasonic special driving power supply and reaction kettle: ultrasonic vibration components mainly include high-power ultrasonic transducer, horn and tool head (transmitter head), which are used to generate ultrasonic vibration and transmit the vibration energy to the liquid body. The transducer converts the input electrical energy into mechanical energy, namely ultrasonic wave. Its manifestation is that the transducer moves back and forth in the longitudinal direction, and the amplitude is generally in a few microns. Such amplitude power density is not enough to be used directly. The horn can amplify the amplitude according to the design requirements, isolate the reaction solution and transducer, and fix the whole ultrasonic vibration system. The tool head is connected with the horn, which transmits the ultrasonic energy vibration to the tool head, and then the ultrasonic energy is transmitted to the chemical reaction liquid by the tool head.
Function
1. Ultrasonic vibration source (driving power supply): convert 50-60Hz commercial power into high-power and high-frequency (15khz-100khz) power supply for transducer.
2. Transducer: convert high frequency electric energy into mechanical vibration energy.
3. Horn: connect and fix the transducer and tool head, amplify the amplitude of transducer and send it to tool head.
4. Tool head (lead-in rod): transmits mechanical energy and pressure to the working object, and also has the function of amplitude amplification.
5. Connecting bolt: connect the above components tightly.
1.1 product composition of industrial ultrasonic nano dispersion treatment system
Ultrasonic experimental grade dispersion equipment: ultrasonic host + ultrasonic driving power supply + experimental fixture
Ultrasonic industrial grade dispersion equipment: 3000W ultrasonic vibration rod + ultrasonic numerical control drive power supply
Pilot plant: ultrasonic industrial grade dispersion equipment + circulating reactor (including cooling jacket, feeding port, feeding pump and base support)
Production line: ultrasonic industrial grade dispersion equipment + power supply cabinet + reaction kettle (including cooling jacket) + fixed support (including sound insulation cotton) + flowmeter + frequency conversion pump
characteristic:
Industrial ultrasonic nano dispersion treatment system is mainly used in large-scale industrial production. The industrial grade high-power ultrasonic acoustic chemical treatment equipment produced by our company has high power, high efficiency and large radiation area, which is suitable for large-scale industrial production. It has the function of real-time monitoring of frequency and power, adjustable power and overload alarm, with a length of 930 mm. The industrial ultrasonic crusher has 80% - 90% energy conversion efficiency. Nano ultrasonic disperser can be applied to a series of materials which need ultrasonic dispersion, such as dispersion of new materials, graphene dispersion, SiC dispersion, resin dispersion, alumina dispersion, etc
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